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Hellion 03-04 Cobra Hellraiser Twin Turbo Kit

Time:2012-07-16 10:18Turbochargers information Click:

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Hellion 03-04 Cobra Hellraiser Twin Turbo Kit



Hellion Power Systems has once again revolutionized the way that the world looks at mail order power. Hellion' new "Hellraiser" Twin Turbo system for the '96-'04 Mustang GT and Cobra is simply put, the most powerful, and most versatile, street system available today. This system is unique in the fact that it was engineered to work with or without a Roots style supercharger in place. If the supercharger is left in place, this system becomes a "compound boost" setup - the first aftermarket system of it's kind in the Mustang industry. This system is capable of more boost, more average power, and more low-end torque than any other system.



HELLRAISER FEATURES:

-Turbonetics Turbos capable of 1600+ hp

-100% Stainless Steel Construction-Standard

-3" Downpipes Standard

-Works With or Without Supercharger

-Largest Bypass Valve Available-1300CFM Standard

-UPR Chromoly Front Suspension-Standard

-Kits Ship Quickly so there's no long wait times!



Standard System Includes:

- 61mm Turbonetics turbos with F-1 turbine wheel, and a 1-year unconditional warranty

- High flow, high efficiency air to air intercooler

- High flow race bypass valve, 1,300 cfm

- 100% Stainless Steel tubing, with a lifetime warranty

- All neccessary hardware to install the kit

- Detailed instructions with diagrams, making installation easy

- Hellion Power Systems customer support, the best in the business







Twin Turbo F.A.Q. Section

Q: Can I use this kit WITHOUT a Supercharger in place? A: Absolutely. This kit will attach to a 99-01 Cobra intake just like our other 96-04 Cobra kit. The Supercharger is simply an option for those who want to try the Compound Boost setup .But no, the supercharger is NOT a requirement.



Q: Are there any Turbo upgrades available? A: Yes. You can upgrade to 66mm, or 76mm turbos.



Q: How much power can I expect to make with the Twin turbo system? A: The amount of power you can make is virtually limitless. Depending on how extensive the modifications are to your engine, it would be possible to make around 1,600 hp with this kit. On an '03 Cobra, with a stock engine, we made 1,188 rwhp and 1,000 ft. lbs. of torque. However, the power that you produce will depend upon your supporting hardware.



Q: Why should I buy this kit over the competitor's twin turbo system? A: Simply put, for the quality. Hellion's turbo systems are engineered with the highest quality parts available, for long life and maximum power. Hellion Power Systems includes premium parts as the standard equipment in all its kits. Our tubing comes with a lifetime warranty, and our turbochargers come with a 1-year, unconditional warranty from Turbonetics. Our twin system also includes a race bypass valve, capable of flowing of 1,300 cfm, ensuring that you will never have to buy a bigger valve as your car progresses. In addition to all of this, Hellion's customer support, and shipping times can't be beat. You can order your kit, and have it within 2 weeks from the time of order. The kit also includes an oil scavenge system that ensures that the turbos never run out of, or collect oil, preventing damage to the turbos.



System Options

Larger Turbochargers 66mm - 76mm Upgrade (both turbos) $1,190.00

Ball Bearing Upgrade ( for both turbos, any size) $800.00

TurboSmart eBoost2 Electronic Boost Controller $540.00

Bassani 3" Stainless Steel Cat-Back (IRS or Straight Axle) **Please call for details**



Maximum Motorsports K-Member Upgrade

MM Hellion K-member

MM Front control arms

MM Front coil over conversion kit w/hypercoil springs

MM Aluminum steering rack bushings

MM Caster camber plates

MM Ajustable tie rod ends $995.00

Oil Filter Relocation Kit $290.00



K-Member Delete Options

This kit includes the caster camber plates, a-arms, and coil over with the K-Member. If Package is deleted, none of the merchandise in K-member kit will be received.



(Customer understands that 99-04 systems were designed around the UPR tubular K-member Kit (Mximum Motorsports also available), therefore, using any other manufacturer may complicate installation of the Hellion Turbo System and change the intended design.)



Delete K-member kit (K-member, A-arms, Coilovers, and Caster/Camber plates) -$695

Delete Caster Camber Plates Only -$85

Delete Coilovers Only -$150



COMPLETE PARTS LIST

1. (2) Turbonetics Turbochargers

2. Hellion Intercooler

3. (2) Turbonetics Evolution Wastegates

4. (2) Air Filters

5. Vortech Race Bypass valve

6. STP Oil Filter

7. MAF Adapter Flange (Aluminum)

8. Oil Pump

9. Oil Catch can

10. (5) 3.5 in T-bolt clamps

11. (2) 4.5 in T-bolt clamp

12. (1) 4.75 in T-bolt clamp

13. (6) 2.88 in T-bolt clamps

14. (2) 3 in V-band clamps

15. (8) 3 in Torq Clamps

16. (2) 4 in Worm hose clamps

17. (3) ½ in Worm hose clamps

18. (9) ¾ in Worm hose clamps

19. (2) 65-89 mm Worm hose clamps

20. (8) 3/8 x 1 ½ in long bolts (turbo)

21. (8) 3/8 in flanged nuts (turbo)

22. (2) 5/16 x ½ in long hex head bolts

23. (6) 5/16” nuts

24. (8) 5/16” Metal lock Nuts

25. (2) 5/16” Nylock Nuts

26. (4) 10/24 x ¾ in button head bolts

27. (4) 10/24 in NyLock nuts

28. (4) 10/24 in washers

29. (6) 5/16 x ¾ bolts for Turbo support bracket

30. (4) 1 ½ in long 5/16 studs

31. (6) 5/16” x 1” long bolts

32. (18) 5/16 AN Washers for Wastegate

33. (2) 1 ¼ long 5/16 Hex head bolts for turbo strap

34. (2) ¼ in thick Aluminum spacers for turbo strap

35. (1) 3” x 4” long silicone hose

36. (2) 3” to 4” adapter hoses

37. (1) 2.5” x 9” long silicone hose

38. (1) 3” to Oval silicone hose

39. (2) 2.5” x 3” long silicone hose

40. (1) 36” 3/8 Breather hose

41. (1) Relay

42. (1) Fuse Insert

43. (2) Wire Eyelet for 14 gauge wire

44. (1) Shrink wrap for 14 gauge wire

45. (1) 5 ft. 22 gauge wire

46. (1) 8 ft Wire Sheathing

47. (1) __ ft. red wire for pump

48. (1) __ ft. black wire for pump

49. (1) Inline fuse holder

50. (2) 20 amp fuse

51. (1) Solder

52. (1) Heat wrap roll

53. (6) Metal zip ties

54. (1) ½” pipe to # 12 90 degree fitting

55. (1) ½” pipe to #12 45 degree fitting

56. (2) ½” pipe to #10 45 degree fitting

57. (1) 3/8” pipe to ½” hose barb 90 degree

58. (2) #10 Push lock hose ends

59. (2) #12 Push lock hose ends

60. (1) #6 90 degree push lock hose ends

61. (1) #6 straight push lock hose end

62. (1) 3/8” - #6 adapter fitting

63. (1) 3/8” pipe female to #6 AN male fitting

64. (1) 3/8” pipe female to #6 AN female swivel

65. (1) 1 ft. #10 push lock hose

66. 40” #12 push lock hose

67. (1) 9” #6 push lock hose

68. (1) 26” ½ “ oil hose

69. (1) ½” oil line splice

70. (1) 10” long ¾” water hose

71. (1) 16” long ¾” water hose

72. 48” long ¾” water hose

73. (4) ¾” water hose splices

74. (2) 1/8” pipe to #4 90 degree

75. (1) ¼” pipe female to ¼” pipe male 90 degree

76. (1) ¼” pipe female, ¼” pipe female, ¼” male tee

77. (1) ¼” pipe male to #4 90 degree

78. (1) ¼” pipe male to #4 45 degree

79. (1) Vacuum tee 7/32”

80. (1) 5ft. 7/32” vacuum line

81. (2) Oil drain flanges

82. (1) 3/8” pipe tap

83. (1) oil pan punch

84. (10 zip ties

85. (1) 1/8” pipe to 7/32” barb adapter

86. (1) 47” oil line

87. (1) 57” oil line

88. (1) Drivers side turbo strap support bracket

89. (1) Passenger side turbo strap support bracket

90. (1) Oil pump /water pump bracket

91. (1) Intercooler support strap

92. Turbo Support Strap Driver kit

93. Turbo Support Strap Passenger kit.

94. (2) Heat shields

95. K-member kit

96. HTT-1 Drivers side Turbo inlet

97. HTT-2 Pass. Side Turbo inlet

98. HTT-3 Drivers side Downpipe

99. HTT-4 Pass. side Downpipe

100. HTT-5 Throttle Body Inlet (Supercharged)

101. HTT-6 Intercooler Pipe 1

102. HTT-7 Intercooler Pipe 2

103. HTT-8 X-Pipe inlet Driver

104. HTT-9 X-Pipe Inlet Pass.

105. HTT-10 X-Pipe Assembly

106. HTT-11 (2 pieces) 4” Turbo Inlet Pipes

107. Self Tapping Screw

108. Stainless Safety wire

109. O2 Plug

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